QC Inspector II

Reports to QC Manager Category FTE Unit Division Department Section QC Location Qatar JOB PURPOSE Responsible for ensuring that all the Pipes and Couplers are manufactured to the quality standards laid down and that every item is inspected and stamped QC OK when ready for release to the Final Warehouse KEY ACCOUNTABILITIES Policies Procedures Comply with operational procedures and instructions when performing all job tasks and activities Inprocess inspection Ensure only approved and QC accepted raw materials are used in the manufacturing process Ensure that the production process comply with the technical KnowHow documents Quality Assurance Procedures Conduct the refractive index check of the epoxy resin hardener mix ratio to ensure it meets the set requirements Check and monitor the ambient temperature and humidity Witness the production processes and ensure that the relevant approved Raw Material Calculation and Machine Set ups are followed to meet the project requirements Inform the nonconformances immediately to the responsible Machine Captains and other employees in the Production and QC departments so corrective actions can be taken Online Offline Inspection of Pipes and Couplers Inspect the Pipes and Couplers as per the requirements of product drawings following the inspection and testing program Select QC samples during the production process as per the inspection program and or project ITPs as applicable Trading materials inspection Inspect the products purchased from the other manufacturing units or sub supplier and ensure that those products meet the project specification requirements and release them for delivery Inspect the locking strips different types of gaskets such as Kroll and Ziller Orings flat gaskets in order to ensure the quality meets the minimum specified requirements Nondestructive testing Conduct the nondestructive tests as per the ITP requirement Witness the routine hydro tests for the Pipes and Couplers Destructive Testing Conduct the destructive tests in accordance to the ITP requirements and project commitments agreed with the Client consultant Witness and monitor the short term and medium term survival tests periodically and ensure the tests are not affected with any climatic effects and successfully completed as per the project requirements Preparation of reports TPI inspection and release Prepare the daily QC internal reports as well as project specific documentation Manufacturing Record Book MRB to be submitted to the Client Carry out the final inspection and release together with the Customer TPIs and Client TPIs for all the products comes under the major projects based on the project specific requirements Also perform additional tests as per the ITP for the witness point of Customer Client Stock counting Participate and lead a small team of employees during the Half yearly and Yearly stock counts to ensure that the physical inventory matches the ERP system inventory